How Are Custom Emblems Made:
The Manufacturing process details Explained
At EVER GREATER, we believe that a custom emblem is more than just a label; it’s a tangible expression of your brand’s identity. The journey from a digital design to a premium, tactile brand asset involves precision engineering and artisanal craftsmanship. In this article, we demystify the core manufacturing processes that bring our clients’ visions to life.
Electroplating: The Foundation for Metallic Brilliance
Electroplating is a critical step for achieving a durable and pristine metallic finish. The process involves submerging the metal (or metallized plastic) emblem into a solution containing dissolved metal ions, such as chrome, nickel, or gold. An electrical current is then applied, causing the ions to bond uniformly to the substrate’s surface.
Purpose: This creates a corrosion-resistant, hard-wearing layer that enhances both the aesthetics and longevity of the emblem. It provides a flawless base for subsequent coloring or a brilliant, mirror-like chrome finish.
EVER GREATER’s Edge: Our 25+ years of expertise ensure precise control over plating thickness and consistency, resulting in a superior luster that stands the test of time.
Printing: Bringing Graphics and Details to Life
For intricate logos, text, or fine graphical elements, we employ advanced printing techniques like pad printing or screen printing.
Process: Ink is meticulously transferred onto the emblem’s surface through a silicone pad or a fine mesh screen. This method allows for high-precision application on both flat and contoured 3D surfaces.
Purpose: It ensures that even the most complex designs are reproduced with sharpness, color accuracy, and clarity. The inks used are formulated for excellent adhesion and fade resistance.
EVER GREATER’s Edge: We master the challenges of printing on complex geometries, guaranteeing your brand marks are always legible and vibrant.
Multi-Color Baking Paint: Vibrant and Robust Color Effects
When a design calls for multiple, vibrant colors, multi-color baking paint is the superior choice.
Process: This is a meticulous, hands-on process where each color is applied individually by skilled technicians. After application, the emblems are cured in an oven. This “baking” process polymerizes the paint, creating a hard, durable finish.
Purpose: It enables the creation of complex, multi-tonal designs with a rich, enamel-like depth and a smooth, high-gloss texture. The result is exceptionally resistant to chipping, scratching, and UV exposure.
EVER GREATER’s Edge: Our artisans’ precision ensures crisp color separation (no bleeding) and a flawless, high-end cosmetic finish that elevates the perceived value of your product.
Single Color Application: The Power of Simplicity
For brands that thrive on minimalist elegance, a single color coat is a powerful statement.
Process: Similar to the multi-color process, a uniform layer of paint is applied and then oven-cured. This can be used to infuse a base material with a bold, solid color or to accentuate specific raised or recessed areas of a 3D emblem.
Purpose: It delivers a consistent, robust, and clean aesthetic. The baked-on finish ensures the color remains vibrant and protected from wear and tear.
EVER GREATER’s Edge: We offer a vast palette of standard and custom-matched colors, allowing you to achieve perfect brand consistency.
Understanding these processes highlights the engineering and artistry embedded in every EVER GREATER emblem. As your EDM/OEM partner with over a quarter-century of experience, we leverage this deep manufacturing knowledge to guide you in selecting the optimal processes for your design, budget, and application needs. Our “lightweight customization” model makes this level of quality accessible for pre-sale and wholesale projects.
Ready to create emblems that define your brand? Contact EVER GREATER today to start your project.